Single Pole Insulated Conductor Rails

Special features:

  • protection against direct contact (except for Hevi Bar III)
  • little installation space required
  • vertical and horizontal installation options
  • different conductor material for numerous applications

ACTIV-8 PLUS

Additional information

Special features

  • Finger safe single pole insulated power feed system
  • Conductive material: galvanized steel, copper
  • Collectors: Insulated contact heads that hold the replaceable shoes are mounted on spring loaded arms
  • Insulating covers of PVC meet all requirements for electric insulation

Main applications

  • Overhead cranes
  • Automated storage and retrieval
  • Assembly lines

Product data

Standard application data

  • Current ratings from 90 to 400 Amps
  • Systems up to 200 m without expansion sections
  • Able to be curved down to a 1.5 m radius
  • Green coloured earth components

Downloads


Safe-Lec 2

Additional information

Special features

  • Finger-safe single pole insulated power feed system
  • Conductive material: galvanized steel, aluminum/stainless steel and copper
  • Collectors with integrated connection cables within the collector arm
  • Metric dimensions

Main applications

  • Low- to medium-duty indoor overhead cranes with minor travel length

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 60 | 100 | 125 | 160 | 200 | 250 | 315 | 400
    (duty cycle at 20°C and 2 min = 100%)
  • Voltage Grade [V]: 600
  • Rail Length [mm]: 4500
  • External Dimensions (Pole) [mm]: 20 x 24
  • Operating Conditions: for indoor and weather-protected outdoor applications
    (EU: only in not publicly accessible areas)
  • Track Configuration: straight, radii up to 60°

Hevi-Bar III

Additional information

Special features

  • Finger-safe single pole insulated power feed system
  • Conductive material: aluminum/stainless steel
  • Metric dimensions

Main applications

  • Medium- to heavy-duty overhead cranes and process cranes

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 630 | 800 | 1000 | 1250
    (duty cycle at 20°C and 2 min = 100%)
  • Voltage Grade [V]: 600
  • Rail Length [mm]: 6000
  • External Dimensions (Pole) [mm]: 40 x 52
  • Operating Conditions: for indoor and weather-protected outdoor applications
    (EU: only in not publicly accessible areas)
  • Track Configuration: straight

Single FlexLine 0811

Additional information

Single pole conductor rail for curved tracks and circular or oval applications.

Special features

  • High safety level due to integrated finger-safe design
  • Easy and exact mounting with multiple hanger clamps and bayonet fastening technology
  • Unlimited number of pole, designed for complex systems
  • Easy installation of courved segments
  • Various power feed options

Main applications

  • EMS (Electrified monorail systems)
  • Wrapping and packaging machines
  • Amusement rides
  • Ring-shaped applications or slip rings
  • Stage technology
  • Sorters

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 10 | 32 | 100
  • Nom. Voltage [V]: 690
  • Rail Length [mm]: 4.000 [13.12 ft]
  • External Dimensions (Pole) [mm]: 14,7 x 15,5 [0.58" x 0.61"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: straight / easy on-site adaptation to track layout

Downloads


Single PowerLine 0812

Additional information

Single pole conductor rail preferably for straight tracks.

Special features

  • Available with different rail materials, suitable for most industrial environments
  • High safety level due to integrated finger-safe design
  • Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
  • Unlimited number of poles, designed for complex systems
  • On-site bending with optional bending device for curves possible

Main applications

  • EOT cranes
  • People Movers
  • Special purpose equipment

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 25 | 200 | 250 | 320 | 400
  • Voltage Grade [V]: 690 (hand safe array 500 V)
  • Rail Length [mm]: 4.000 [13.1 ft]
  • External Dimensions (Pole) [mm]: 18,0 x 26,0 [0.71" x 1.02"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: straight / curved elements available

Downloads


Single PowerLine 0813

Additional information

Single pole conductor rail preferably for straight tracks

Special features

  • Available with different rail materials, suitable for most industrial environments
  • High safety level due to integrated finger-safe design
  • Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
  • Unlimited number of poles, designed for complex systems
  • Curved segments available

Main applications

  • Process and EOT cranes
  • People movers
  • Container cranes

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 500 | 800 | 1.000 | 1.250
  • Voltage Grade [V]: 690
  • Rail Length [mm]: 5.000 [16.40 ft]
  • External Dimensions (Pole) [mm]: 32,0 x 42,0 [1.26" x 1.65"]
  • Operating Conditions: for indoor and weather-protected outdoor applications
  • Track Configuration: preferably for straight tracks / curved segments available

Downloads


Single FlexLine 0815

Additional information

Single pole conductor rail for curved tracks and circular or oval applications. Preferably for Electrified Monorail Systems (EMS) with limited space.

Special features

  • Fast mounting with plug and screw connector solution
  • Compact design for multiple poles in limited space (phase distance 14 or 12 mm)
  • Easy mounting and flexible combination with 4-, 6-, 8- or 10-pole clip-on rail holders
  • Rail holder for all common EMS rail systems available
  • Flexible on-site rail adaptation (bending device)
  • Power can be fed via every rail connector or end cap

Main applications

  • EMS (Electrified Monorail Systems)
  • Circular tracks / Slip rings
  • Special purpose equipment

Product data

Standard application data

  • Nominal Current (at 100% duty cycle) [A]: 32 | 100
  • Voltage Grade [V]: 690
  • Rail Length [mm]: 4.000 [13.12 ft]
  • Outside-Dimensions (Pol) [mm]: 9,6 x 15,2 [0.38" x 0.60"]
  • Operating Conditions: for indoor and weather protected outdoor applications
  • Track Configuration: straight courses / easy onside rail adaptaion on cource layout

Downloads